Smart Alternator Technology etc.

Jeepman replied on 14/02/2017 17:27

Posted on 14/02/2017 17:27

I tow my Unicorn 3 Vigo with a 63 plate Ford Kuga. I have found that on all journeys the van fridge defrosts by the time I arrive at my destination. The cause is the smart alternator technology on the car, which turns the output off when the car's battery is fully charged. This also turns off the direct circuit to the van fridge.

I only noticed this as the fridge is a large one and more susceptible to losing cooling than the smaller ones in my previous Unicorn and Pegasus vans.

No solution from Ford, or my dealer who has carried out circuit testing on the car at Ford's behest.

Although I don't have it, a stop/start system does the same thing as on starting again the circuit to the fridge remains switched off. 

Anybody else experienced this or has a solution?

The National Caravan Council issued a paper on this in December 2016.

Jeepman replied on 21/03/2017 15:12

Posted on 21/03/2017 15:12

Hi Snowy, thanks for that I have now read it all and further to my post on 12 March it seems I may have found a temporary fix.

Snowy1 replied on 21/03/2017 20:33

Posted on 21/03/2017 15:12 by Jeepman

Hi Snowy, thanks for that I have now read it all and further to my post on 12 March it seems I may have found a temporary fix.

Posted on 21/03/2017 20:33

Many thanks for your feed-back Jeepman, glad you've found a quick fix. Just a bit of feedback with regard to my experiences of fault diagnosis of some smart alternators, I've noticed that if the primary control module fails and the alternator it's self is OK, it appears that the alternator goes on some sort of emergency charge mode i.e. It regulates to a constant 14v the same as a conventional alternator. The red dash-board warning light remains permanently lit even though it's charging. Interesting one?

Snowy1 replied on 10/06/2017 21:40

Posted on 10/06/2017 21:40

Cure for Caravan Auxiliary Power Supplies i.e. Fridge & Leisure Battery Charging if your towcar has a Euro 5 or 6 engine with a Regenerative Braking Smart Alternator fitted. When fitted, nice cold fridge on 12v operation & fully charged battery! This is new on the market!

Caravan Battery to Battery Charger 12v 25A (part number; BBC1225) input 9v to 17v approx., output; constant regulated/inverted 14.5v for fridge & battery charging even with fluctuating input.

https://cdn.shopify.com/s/files/1/0658/7343/files/Page16_CaravanWildside.pdf?6047287793136132886

Colin

hortimech replied on 11/06/2017 12:07

Posted on 10/06/2017 21:40 by Snowy1

Cure for Caravan Auxiliary Power Supplies i.e. Fridge & Leisure Battery Charging if your towcar has a Euro 5 or 6 engine with a Regenerative Braking Smart Alternator fitted. When fitted, nice cold fridge on 12v operation & fully charged battery! This is new on the market!

Caravan Battery to Battery Charger 12v 25A (part number; BBC1225) input 9v to 17v approx., output; constant regulated/inverted 14.5v for fridge & battery charging even with fluctuating input.

https://cdn.shopify.com/s/files/1/0658/7343/files/Page16_CaravanWildside.pdf?6047287793136132886

Colin

Posted on 11/06/2017 12:07

I may be being stupid here, but I fail to see how this will help if you have a smart alternator. I understand how it works, but surely, if your alternator is turned off (isn't actually charging the car battery), then the split relay will not be switched on, so no voltage will flow to the caravan.

I feel I am missing something here undecided

Snowy1 replied on 11/06/2017 12:57

Posted on 11/06/2017 12:07 by hortimech

I may be being stupid here, but I fail to see how this will help if you have a smart alternator. I understand how it works, but surely, if your alternator is turned off (isn't actually charging the car battery), then the split relay will not be switched on, so no voltage will flow to the caravan.

I feel I am missing something here undecided

Posted on 11/06/2017 12:57

Firstly, the caravan auxiliaries using Wildside are still powered from the towcars battery (when said alternator is not charging) hence Wildsides' input voltage 9v - 17v.

Secondly, many modern towcars now control their outputs to the fridge circuit; 12s pin 6 or Euro pin 10 via the vehicle ECU and do not use Voltage Sensing Relays (VSR).

However, you are quite correct in saying that Wildside will not make any difference to towcars that operate using a VSR's for the reasons you have stated.

 

Snowy1 replied on 11/06/2017 13:12

Posted on 11/06/2017 13:12

Hortimech,

PS, On my own towcar, the ECU does not control said fridge output. Until recently, my car was operating on a VSR, I got sick of all the drawbacks caused by it tripping out by low voltage as you say, so this is how I sorted the problem. Using a 555 silicon chip, I made an electronic circuit to control a standard automotive relay to switch said supply. This circuit switches the power through to the fridge circuit three minutes after the towcars engine has been started, it also deals with auto stop/start, it is of cause, not affected by low voltage.

Jeepman replied on 02/08/2017 16:58

Posted on 02/08/2017 16:58

Having started this topic, and unable to get the problem resolved by my dealer, I could only get the fridge to work when the car battery was under constant load with headlights on.


At that time I had a 2013 Kuga 163 PS  Euro 5 engine.
I upgraded in April to a Kuga 180PS, that has a Euro 6 engine, from the same dealer and had the same towbar and wiring fitted.
I have found that the fridge now operates all the time with no need for the headlights on, or the stop/start switched off.


There is no wiring connected direct to the battery as previously, so any change in output from the alternator to the battery has no direct effect. The 13 pin looms are connected to Ford provided connections on the vehicle, which are obviously controlled by the EMS.
I conclude that it is generic systems that have to be wired direct to the battery, and should be avoided with Smart Technology systems

AutoAddict replied on 07/08/2017 18:55

Posted on 07/08/2017 18:55

I contacted the towbar electrics manufacturer fitted to my Merc about this, spoke to a 'technician' who told me to 'Get a life' and hung up. Most informative.

The name of the company Right Connections!

My main concern is that the leisure battery is losing charge to the car battery, and could struggle when engaging the mover.

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